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Value chain analysis and network design for a global white goods manufacturer

Our client is a global white goods manufacturer with 36 locations across 10 countries worldwide

CapabilityNetwork designShare

Challenge

The company struggled with inefficiencies in its distribution network, spanning both owned factories and external suppliers. Without a centralized system to track and analyze distribution costs, non-profitable flows remained hidden, causing financial losses and operational inefficiencies.

Actions

  • Central Profitability Database – Built a comprehensive database integrating cost data from factories and suppliers, ensuring accuracy and timeliness
  • Advanced Analytics – Implemented tools to identify inefficiencies, non-profitable flows, and predict future risks
  • Cost Reduction Initiatives – Eliminated or restructured unprofitable flows through renegotiations, route optimization, and streamlined operations
  • Continuous Monitoring – Established real-time cost monitoring and ongoing optimization of distribution flows

Results

  • 7% of non-profitable flows eliminated – direct boost to profitability
  • Operational efficiency improved – optimized routes, reduced lead times, and lowered costs
  • Financial performance strengthened – resources reallocated to profitable activities
  • Data-driven decision making embedded – ongoing visibility and control over distribution costs

Short summary

By developing a central profitability database and applying advanced analytics, the company:

  • Reduced 7% of non-profitable distribution flows
  • Increased operational efficiency & reduced costs
  • Improved financial performance and profitability
  • Established a data-driven culture for continuous improvement

This project shows how centralized data and analytics can transform distribution networks into profitable, efficient, and sustainable operations.