Value chain analysis and network design for a global white goods manufacturer

Our client is a global white goods manufacturer with 36 locations across 10 countries worldwide

Challenge

The company struggled with inefficiencies in its distribution network, spanning both owned factories and external suppliers. Without a centralized system to track and analyze distribution costs, non-profitable flows remained hidden, causing financial losses and operational inefficiencies.

Actions

  • Central Profitability Database – Built a comprehensive database integrating cost data from factories and suppliers, ensuring accuracy and timeliness
  • Advanced Analytics – Implemented tools to identify inefficiencies, non-profitable flows, and predict future risks
  • Cost Reduction Initiatives – Eliminated or restructured unprofitable flows through renegotiations, route optimization, and streamlined operations
  • Continuous Monitoring – Established real-time cost monitoring and ongoing optimization of distribution flows

Results

  • 7% of non-profitable flows eliminated – direct boost to profitability
  • Operational efficiency improved – optimized routes, reduced lead times, and lowered costs
  • Financial performance strengthened – resources reallocated to profitable activities
  • Data-driven decision making embedded – ongoing visibility and control over distribution costs

Short summary

By developing a central profitability database and applying advanced analytics, the company:

  • Reduced 7% of non-profitable distribution flows
  • Increased operational efficiency & reduced costs
  • Improved financial performance and profitability
  • Established a data-driven culture for continuous improvement

This project shows how centralized data and analytics can transform distribution networks into profitable, efficient, and sustainable operations.